DLC Coating Service
Discover top-tier DLC coating service at Mekalite. Enhance durability, reduce friction, and boost performance with our expert diamond-like carbon solutions.
Mekalite
Custom Parts with DLC Coating
We produce DLC-coated products with extreme hardness comparable to natural diamonds– resisting surface damage and extending the lifespan of components that experience friction, sliding, or abrasive wear.
Mekalite uses cutting-edge technology to ensure precision and reliability in every project. With our team’s more than 20 years of experience, we understand DLC coating intricacies and provide customized solutions for your specific needs, whether it’s hardness, wear resistance, or low friction.
Quality is a non-negotiable priority; our DLC coating processes meet or exceed industry standards. We commit to quick turnaround times without compromising quality. Mekalite offers cost-effective solutions, making high-quality DLC coating accessible. We provide superior DLC coating services that enhance the performance and lifespan of your components in CNC machining.
TECHNOLOGY OVERVIEW
More About DLC Coating
What’s DLC Coating?
Diamond-Like Carbon (DLC) coating is a thin layer applied to surfaces, mainly metals, to enhance their properties. It consists of carbon and hydrogen, mimicking the structure of natural diamonds. DLC is known for its hardness, low friction, and chemical inertness.
It’s applied using methods like chemical vapor deposition or physical vapor deposition. This coating is used in industries such as automotive and aerospace, where it improves wear resistance and durability of components like engine parts and cutting tools.
Additionally, biocompatible DLC variants are utilized in medical applications, including coatings for implants. DLC coatings provide a balance of hardness and protective qualities across various sectors.
Advantages of DLC Coating
- Enhanced hardness
- Increased wear resistance
- Improved corrosion resistance
- Low friction coefficient
- Extended tool life
- Enhanced cutting performance
- Versatile application across materials
- Reduced friction and heat generation
Design Considerations for DLC Coating
- Choose compatible metals, ceramics, or polymers.
- Thoroughly clean and prep the substrate for better adhesion.
- Select CVD or PVD based on application needs.
- Use pre-treatments or interlayer coatings to enhance adhesion.
- Customize for intended hardness and wear resistance.
- Ensure the coating withstands the intended temperature range.
- Implement strict quality control during and after coating.
- Customize for specific needs like conductivity or biocompatibility.
How DLC Coating Services Work
DLC coating services typically involve the following steps:
- Surface Preparation: Cleaning and treating the substrate to ensure strong coating adhesion.
- Deposition Process: Using vacuum equipment, carbon atoms are deposited via PVD or PECVD to form the DLC film.
- Quality Inspection: Verifying coating thickness, uniformity, and performance to meet client specifications.
Differences from Other Coatings
- Compared to PVD Coatings: DLC is a type of PVD coating but offers superior hardness and friction performance.
- Compared to Titanium Nitride (TiN): DLC has a lower friction coefficient and a more modern appearance.
- Compared to Ceramic Coatings: DLC is thinner and better suited for precision components.
Why Choose DLC Coating Services?
If your project demands durability, efficiency, and performance, DLC coating services are an ideal solution. Whether it’s improving the reliability of industrial equipment or enhancing the functionality of consumer products, DLC delivers significant performance boosts.
Get An Accurate Quote For Your Next Projects
No matter your project is complicated or simple, no matter is metal or plastic, you will get an accurate quotation within 6 hours.