5 Axis CNC Machining Services
Experience precision with our 5 Axis CNC Machining Services at Mekalite. Our advanced technology and experienced professionals ensure high-quality, custom-made parts.
We offer competitive pricing, fast turnaround times, and exceptional customer service. Choose Mekalite for reliable and efficient machining solutions.
Certifications
ISO 9001:2015 | ITAR Registered | Critical to Quality Inspections
Our 5 Axis CNC Machining Services
As long as you have a need for free-form surfaces and complex contours, Mekalite can help you achieve precision machining of parts, whether they are large, heavy, or small, with its state-of-the-art equipment and professional and skilled machinists.
Mekalite specializes in 5 axis machining with tight tolerances of +/- 0.005 mm and maximum dimensions of 850 mm x 800 mm x 500 mm. Our machines machine all five sides of a part in a single clamping setup, allowing for more precise tool path control and improved overall part quality and consistency, resulting in increased accuracy and efficiency and reduced machining times.
In addition, Mekalite has more than 50 metals and plastics for you to choose from, including: aluminum, stainless steel, tool steel, alloy steel, magnesium alloy, titanium alloy, etc. plastics include: nylon, Delrin, acrylic, Teflon, PEEK, etc. In fields that require extremely high precision and difficult curved surfaces, such as aerospace, we can machine impellers, blades, aircraft structural components, landing gears, and other parts in accordance with strict industry standards.
Whether you need to produce large or small quantities, one of our greatest strengths is that there are no minimum order requirements, so you can manufacture on demand. 5 axis machining at Mekalite also allows for high-quality, smooth surface finishes, so contact us today to start customizing!
- 24/7 Engineering Support
- Standard Dimensional Tolerances of ±0.005 mm.
- Complex Surface Machining
- Multi-surface Machining in a Single Clamping Setup
- High-quality and Smooth Surface Finishes
- ISO 9001:2015 | ISO 13485 | AS9100D
5 Axis CNC Machining Materials
We offer a wide range of metal and plastic materials for 5 axis CNC machining. If you don’t see the material you require, please contact us or view our full materials list.
Aluminum
Alloy Steel
Brass
Bronze
Copper
Inconel
Mild Steel
Stainless Steel
Titanium
Aluminum
Aluminum is a lightweight, ductile metal that is favored in 5 Axis CNC machining for its good strength-to-weight ratio, easy to machine, excellent thermal conductivity and corrosion resistance.
At Mekalite, we specialize in machining all types of aluminum, including 6061 and 7075, and our precision services ensure high-quality parts for industries such as automotive and aerospace, perfect for engine cylinder heads, turbine blades, heat sinks and more.
Alloy
AL6061, AL6063, AL5083, AL5052, etc.
Alloy Steel
Alloy steel is a metal with added elements of chromium, nickel, molybdenum, and titanium, making it an excellent material choice for 5 axis CNC Machining. It is widely used in automotive, aerospace, and energy for its excellent wear resistance, high fatigue strength, high strength, and good heat treatability.
At Mekalite, we specialize in machining all types of alloy steels, including 4130 and 4140.You can get high quality parts such as:turbine blades, turbine disks, crankshafts, connecting rods, sprockets, drive shafts and more.
Alloy
Alloy Steel 1215, 4130,4140,4340,8620,A514 etc.
Brass
Brass is a copper-zinc alloy that is often used in 5 axis CNC machining for manufacturing various parts and components due to its corrosion resistance, weather resistance and ease to machine.
At Mekalite, we specialize in the machining of all types of brass, including 260 and C360, you can get high precision parts such as electrical connectors, bearings, gears, engine parts and more for electronics, engineering, automotive and marine.
Alloy
Brass 260, C360, Cz121,etc.
Bronze
Bronze is a copper-tin alloy with excellent corrosion resistance, electrical conductivity and castability.
At Mekalite, we specialize in machining all types of bronze, including 544 and 841, and our high-precision service ensures high-quality parts for industries such as manufacturing and construction, perfect for bearings, gears, handrails, connectors, sockets, and more.
Alloy
Bronze 544, 841, 932,954, etc.
Copper
Copper is widely used in 5 Axis CNC machining for its excellent electrical conductivity, corrosion resistance, machinability and ease to machine.
At Mekalite, we specialize in machining all types of copper, including 101 and 110, you can get high quality parts such as electronic components, heat sinks, connectors, circuit boards and more for the electronics, construction and energy.
Alloy
Copper C101, C110, etc.
Inconel
Inconel is a high-performance alloy made primarily from nickel, chromium and iron, with small amounts of molybdenum and niobium. It has excellent corrosion resistance, oxidation resistance and high temperature resistance.
At Mekalite, our high-precision service ensures high-quality parts for industries such as chemical and aerospace, ideal for pipe fittings, gas turbine blades, turbine disks, etc.
Alloy
Inconel 718,625,600 etc.
Mild Steel
Mild steel, with a carbon content of 0.05% to 0.25%, is easy to CNC mill due to its high malleability. In addition, it has better ductility, malleability and weldability than high carbon steel.
At Mekalite, we specialize in machining all types of mild steel, including 1018 and 1045.You can get high precision parts such as welded brackets, bearings, bushings, molds, cutting tools, and more for construction, automotive and manufacturing.
Alloy
Mild Steel 1018, 1045, A36, 1215, etc.
Stainless Steel
Stainless steel is a metal with high mechanical properties that is widely used in 5 axis CNC machining. Due to its excellent machinability, good weldability, high ductility and formability.
At Mekalite, you can machine all types of stainless steel, including 304 and 316, you can get high precision parts such as bearings, bushings, gears, hoods, wheel covers and more for construction, chemical and automotive.
Alloy
Stainless Steel 301, 303, 304, 304L, 316, 316L, 410,etc.
Titanium
Titanium is a popular material in 5 axis cnc machining. It is widely used in medical, aerospace, automotive, and electronics due to its excellent strength-to-weight ratio, corrosion resistance, low density, and good biocompatibility.
At Mekalite, we specialize in machining all types of titanium, including Grade 2 and Grade 5. You can get high precision titanium parts such as: airplane fuselage structures, artificial joints, air intake valves, electronics housings and more.
Alloy
Titanium Grade 1, Grade 2, Grade 5, etc.
ABS
Delrin
Nylon
PC
PEEK
PEI
PET
PMMA
PP
ABS
ABS is an engineering plastic widely used in 5-axis CNC Machining.It is commonly used in electronics, automotive, medical, and household due to its excellent impact resistance, adequate strength and stiffness, and chemical resistance.
At Mekalite, you can get high quality and cost-efficient parts such as: electronic housings, instrument panels, structural components, medical supports and more.
Delrin
Delrin, also known as polyoxymethylene (POM), is a high-performance plastic used in 5 Axis CNC machining. Due to its high hardness and rigidity, low friction and wear resistance,it is widely used in automotive, and electronics.
At Mekalite, you can get high precision parts such as: plain bearings, gears, pump bodies and more.
Nylon
Nylon, also known as polyamide, is a common multi-performance engineering plastic that is widely used in automotive, electronics, and medical due to its high strength, abrasion resistance, low moisture absorption and chemical resistance.
At Mekalite, you can get high precision parts such as: bearings, gears, gaskets, brackets and more.
PC
PC(polycarbonate), is a common and versatile thermoplastic engineering plastic. It is widely used in electrical and automotive due to its high strength, excellent transparency, heat and chemical resistance.
At Mekalite, you can get high precision milled parts such as electronic equipment housings, automotive lampshades, LED lampshades and more.
PEEK
PEEK (polyether ether ketone) is a high-performance polymer with good mechanical, temperature resistance, chemical properties and excellent insulating properties.
At Mekalite, we specialize in machining PEEK, you can get high quality parts such as:cylinder heads,seals, electrical insulation parts, connectors, impellers and more for aerospace and automotive.
PEI
PEI(polyetherimide), is a high-performance engineering plastic that is widely used in 5-axis cnc machining due to its high strength and stiffness, excellent high-temperature resistance, chemical resistance, and excellent insulating properties.
At Mekalite, you can get top quality parts such as bearing housings, surgical instrument housings, hoods, circuit board, support structures and more for medical, automotive, and aerospace.
PET
PET( Polyethylene Terephthalate), is a thermoplastic engineering plastic commonly used in 5 axis CNC milling. It is widely used in packaging, textile and electronics due to its good transparency, corrosion resistance, abrasion resistance and ease of machining.
At Mekalite, we specialize in machining PET, and you can get high precision milled parts such as: socket housings, gears, bearing housings and more.
PMMA
PMMA, known as polymethyl methacrylate or acrylic, is a transparent, wear-resistant, easy to process and good optical transmission of engineering plastics. And is often used to replace glass in the manufacture of transparent parts.
At Mekalite, we specialize in machining acrylic, so you can get excellent parts such as: headlight covers, display racks, transparent containers for optical and advertising exhibitions.
PP
PP(polypropylene), is a common thermoplastic that is easy to mold and process in CNC milling. It is widely used in packaging, automotive and medical due to its corrosion resistance, good heat resistance, excellent electrical insulation, light weight and high strength.
At Mekalite, you can get high-quality parts such as: food containers, car door trims, medical device housings and more.
Dimension & Tolerance
| Standards | Metric Units |
|---|---|
| Maximum Part | 850 x 800 x 500 mm |
| Minimum Part | 4 x 4 x 4 mm |
| Minimum Feature Size | Φ 0.50 mm |
| Standard Tolerances | Metals: ISO 2768-f; Plastics: ISO 2768-m |
| Linear Dimension | +/- 0.02 mm |
| Hole Diameters (not reamed) | +/- 0.02 mm |
| Shaft Diameters | +/- 0.01 mm |
| Edge Condition | Note project requirement on drawings |
| Threads and Tapped Holes |
|
| Text |
|
| Lead Time | 8 business days for less than 50 parts |
Introduction To 5 Axis CNC Machining
5 axis CNC machining represents the pinnacle of precision manufacturing technology, offering unparalleled flexibility and accuracy. This advanced process allows for the movement of a cutting tool or a part along five different axes simultaneously, making it ideal for creating complex shapes and detailed components.
What is 5 Axis CNC Machining?
Traditional CNC machines operate on three axes – X (horizontal), Y (vertical), and Z (depth). A 5 axis CNC machine adds two additional axes:
- Rotational Axis (A): Rotates around the X-axis.
- Rotational Axis (B or C): Rotates around the Y-axis.
These extra axes enable the machine to approach the part from virtually any angle, minimizing the need for multiple setups and improving efficiency.
Benefits of 5 Axis CNC Machining
- Enhanced Precision and Accuracy
- Ideal for intricate designs and tight tolerances.
- Reduces errors caused by repositioning parts.
- Increased Efficiency
- Cuts production time by machining complex geometries in a single setup.
- Streamlines processes by eliminating manual intervention.
- Superior Surface Finishes
- Provides smoother finishes due to better tool positioning.
- Ideal for aesthetic components or critical engineering parts.
- Greater Design Freedom
- Enables the creation of parts with complex geometries that are impossible with traditional 3-axis machining.
Applications of 5 Axis CNC Machining
This technology is widely used across industries, including:
- Aerospace: Manufacturing turbine blades, structural components, and housings.
- Automotive: Creating engine components, molds, and prototypes.
- Medical: Producing implants, surgical instruments, and custom devices.
- Energy: Building components for wind turbines, nuclear reactors, and pipelines.
5 Axis Machining Techniques
- Simultaneous 5 Axis Machining
- The cutting tool moves continuously along all five axes, perfect for dynamic and complex geometries.
- 3+2 Machining
- The part is fixed at a specific angle using the rotational axes while machining occurs on the standard three axes.
Partner with Mekalite for a Seamless and Enjoyable Collaboration
Experience a smooth and efficient partnership with Mekalite, where we provide precise manufacturing solutions tailored to your needs. Join our satisfied clients and let’s create success together.